KOBETSU KAIZEN

Objective:

-Understand losses

-Ability to calculate OEE and reduce losses by kaizens

-Reduce manufacturing cost by carrying out kaizens

Aim : Realising for high production efficiency by eliminating
16 major losses

Method: Recognition of 16 major losses
Over all equipment efficiency, material, die, jig, tool and energy req.
per unit calculation and setting targets for the above.
Analysis of phenomenon and review of the associated factors
Execution of PM analysis
Through pursuit of “what the equipment and production must be”

Who : Staff and cell leaders

This pillar pursues efficient equipment, worker, material and energy utilization that is extremes of productivity and aims at achieving substantial effects.

This pillar works on reducing / eliminating the 16 major losses. The basis of these activities is to enhance and demonstrate the technological, analytical and kaizen powers of the engineers & operators engaged in these activities.