• EQUIPMENT FAILURES
• SETUP & ADJUSTMENT
• CUTTING BLADE ( TOOL ) CHANGE
• START-UP
• MINOR STOPS
• REDUCED SPEED
• DEFECT & REWORK
• SCHEDULED DOWN TIME
• MANAGEMENT
• OPERATING MOTION
• LINE ORGANISATION
• LOGISTICS
• MEASUREMENT & ADJUSTMENT
• YIELD
• ENERGY
• TOOL DIE AND JIG
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2008
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July
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Jul 04
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- KOBETSU KAIZEN
- KOBETSU KAIZEN
- 16 MAJOR LOSSES
- Failure Losses
- Setup & adjustment loss
- 3. CUTTING BLADE (TOOL) CHANGE LOSS:
- 4. START-UP LOSS
- 4. START-UP LOSS
- 5. Minor stoppage & idling losses
- 6. SPEED LOSS
- 7. DEFECT & REWORK LOSS
- 8. SCHEDULED DOWNTIME LOSS
- 9. MANAGEMENT LOSSES
- (10)Motion losses
- (11)Line organisation losses
- (12)Logistics loss & failure to automate
- (13)Measuring and adjustment losses
- (14) Energy Loss
- 15- DIE,JIG & TOOL LOSS
- 16 - YEILD LOSS
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Jul 04
(20)
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July
(20)
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